AGV Tread Groove Design and Drive Configuration

2026-02-26

Organize AGV tire tread groove design from the perspectives of size and drive configuration, and examine its relationship with initial slip at start-up.

Premise

Initial slip at start-up is a phenomenon in which the surface slides before static friction fully develops.

Governing factors
• μ
• Drive wheel load N
• Starting torque
• Contact length

Tread grooves are a factor that modifies μ.
Drive configuration is a factor that determines N.

These must be considered separately.

Design by Size

Small diameter (φ100–150)

• Short contact length
• Edge count tends to be insufficient
→ Fine pitch (2–3 mm)
→ Depth 0.3–0.6 mm

Medium diameter (φ150–300)

• High design flexibility
→ Pitch 3–5 mm
→ Depth 0.5–0.8 mm
→ Combination of lateral and diagonal grooves

Large diameter (φ300 and above)

• Long shear distance
• Attention to block deformation
→ Pitch 4–8 mm
→ Depth within 0.5–1.0 mm

Groove depth should remain within 10–20% of tread thickness.

Drive Wheels

4-wheel Front-Wheel Drive

Front wheel load decreases during acceleration.

High slip risk.

Drive wheels
• Lateral-groove based pattern
• Pitch 2–4 mm
• Even shallow grooves require high edge density

Non-drive wheels
• Wear prioritized
• Shallow grooves acceptable

FWD is a configuration with high dependence on groove design.

4-wheel Rear-Wheel Drive

Rear wheel load increases during acceleration.

Start-up tends to be stable.

Drive wheels
• Pitch 3–5 mm
• Lateral plus mild diagonal

Excessively fine grooves are unnecessary.

6-wheel Center Two-Wheel Drive

Load is distributed at rest.
Only the center wheels are driven.

Center wheels may lift on uneven floors.

This configuration is most prone to slip.

Center wheels
• Reinforced lateral grooves
• Pitch 2–4 mm
• Depth 0.5–0.8 mm
• Ensure sufficient edge count

Front and rear wheels
• Shallow grooves
• Wear prioritized

For center drive, groove design alone is often insufficient.

Constraints of PU Material

• Deep grooves are prone to chipping
• Sharp V-shaped bottoms become crack initiation points
• Block widths below 3 mm are unstable

It is safer to increase groove density rather than groove depth.

Summary

Slip limit
Maximum driving force = μ × N

Grooves modify μ.
Drive configuration determines N.

Small diameter + front-wheel drive + center drive
This combination shows high dependence on groove design.

Large diameter + rear-wheel drive
Groove influence is relatively smaller.

Groove design must be redefined according to the combination of size and drive configuration.